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How to Replace 5S-FE Engine on Toyota Avalon & Camry?

This sections provides details to replace Toyota Engine.The engine removal details for Toyota Avalon And Camry car models.

All details to remove and install Toyota engine and diagrams for parts is given.

5S-FE Engines
  1. Drain the cooling system.
  2. Drain the engine oil.
  3. Drain the transaxle fluid.
  4. Remove or disconnect the following:

    Negative battery cable. On vehicles equipped with an air bag, wait at least 90 seconds before proceeding.
    On the Camry Solara, strut tower brace
    Battery and battery tray
    Hood
    Engine undercover
    Accelerator cable from the throttle body. With automatic transmission, throttle cable
    Air cleaner, resonator, and air intake hose
    On models with cruise control, actuator cover, actuator with the bracket.
    Ground strap at the battery carrier
    Radiator and coolant reservoir hose
    Washer tank, electrical lead and hose
  5. To disconnect the wiring harness, tag and disconnect the following:

    The 5 connectors to the engine relay box
    The igniter connector
    The noise filter connector
    The connector at the left-hand fender apron
    The 2 ground straps from the left-hand and right-hand fender aprons
    The DLC1
    Disconnect the MAP sensor connector
  6. Remove or disconnect the following: 

    Dash panel undercover, glove compartment door, glove compartment, cowl harness connectors and the 2 ECM connectors
    Heater hoses, fuel return hose, and fuel inlet hose
    With manual transmission, starter and the clutch release cylinder. Don't disconnect the hydraulic line, simply hang the cylinder out of the way
    Transaxle control cables at the transaxle
    Tag and disconnect all remaining vacuum hoses and connectors
    Engine wire from the cowl panel
    Without disconnecting the refrigerant lines, A/C compressor
    Front exhaust pipe bracket and the front pipe from the exhaust manifold
    Halfshafts
    Without disconnecting the hydraulic lines, power steering pump
    Left engine mounting insulator
    Right rear engine mounting insulator
    Front right engine mounting insulator 

    image
    Fig. Use a hoist to remove the engine assembly-Camry 2.2L (5S-FE)engine
  7. Attach an engine lifting device to the lift hooks. Remove the 3 bolts and disconnect the control rod. Slowly and carefully, lift the engine/transaxle assembly out of the engine compartment.
  8. If equipped with automatic transmission, remove the starter. Separate the engine assembly from the transaxle.
To install:
  1. Install or connect the following:

    Engine assembly to the transaxle
    With automatic transmission, starter
    Engine control rod. Bolts: 47 ft. lbs. (64 Nm).
    Front right engine mount. Bolts: 59 ft. lbs. (80 Nm).
    Rear engine mount. Nuts: 48 ft. lbs. (66 Nm).
    Left mount. Bolts (3 or 4): 47 ft. lbs. (64 Nm).
    Power steering pump. Bolts: 31 ft. lbs. (43 Nm). Install the drive belt and connect the 2 air hoses to the air pipe.
    Halfshafts
    Front pipe to the manifold. Nuts: 46 ft. lbs. (62 Nm).
    A/C compressor. Bolts: 20 ft. lbs. (27 Nm).
  2. Feed the engine harness through the cowl and reattach the clamp to the cowl. Make the following connections:

    The 2 ECM connectors
    The 2 cowl wire connectors
    Install the glove compartment and door
    Install the lower instrument panel and the undercover
  3. Install or connect the following:

    Vacuum hoses and the transaxle control cables
    On manual transmission vehicles, release cylinder and the starter
    Fuel inlet hose and tighten it to 22 ft. lbs. (29 Nm). Connect the return hose and the 2 heater hoses.
    Attach the 5 connectors to the relay box
    The connectors from the left-hand fender apron
    Install the engine relay box
    The igniter connector
    On California models, the ignition coil connector
    The noise filter connector
    The 2 ground straps from the left-hand and right-hand fender apron
    The DLC1
    The MAP sensor connector.
    Washer tank and connect the electrical lead and hose
    Coolant reservoir hose and the radiator
    With cruise control, actuator and bracket. Connect the actuator connector and install the cover.
    Ground strap to the battery carrier.
    Air cleaner assembly
    On California models, air hose to the air cleaner assembly and connect the air intake temperature sensor connector
    With automatic transmission, throttle cable
    Accelerator cable
    Battery tray and battery
    On Camry Solara models, strut tower brace
    Hood
    Oil and coolant.
    Negative battery cable
    Undercover
  4. Start the vehicle, check for leaks and repair if necessary.

These details will help.
Thanks.

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html


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