max

Wednesday

1gr-FE Engine Removal on Toyota?

The details to replace Engine on Toyota 4Runner.
Toyota 4Runner 1gr-FE engine replacing details.


NOTE
Disconnecting the negative battery cable on some vehicles may interfere with the functions of the on board computer system. The computer may undergo a relearning process once the negative battery cable is reconnected.

Removal & Installation




NOTE
If your vehicle is equipped with air conditioning, refer to the information regarding the implications of servicing your A/C system. Only an MVAC-trained, EPA-certified, automotive technician should service the A/C system or its components.

In the process of removing the engine, you will come across a number of steps which call for the removal of a separate component or system, such as -disconnect the exhaust system- or -remove the radiator.- In most instances, a detailed removal procedure can be found elsewhere in this manual.
It is virtually impossible to list each individual wire and hose which must be disconnected, simply because so many different model and engine combinations have been manufactured. Careful observation and common sense are the best possible additions to any repair procedure.
Always tag any wire or hose and the components they came from before disconnecting them, so that you can be assured of proper reconnection during installation.
1gr-FE Engine
  1. Relieve the fuel pressure. 
  2. Drain the engine coolant.
  3. Drain the engine oil.
  4. Remove the transmission assembly. 
  5. Remove the battery.
  6. Remove the hood.
  7. Remove the engine appearance cover.
  8. Remove the ventilation hose.
  9. Remove the air intake assembly. 

    image
    Fig. Remove the hose clamps and mounting bolts to remove the air intake assembly-4.0L (1GR-FE) Engine
  10. Remove the upper radiator support seal by removing the 11 clips.
  11. Remove the radiator.
  12. Unfasten the hose clamp, and remove the oil cooler hoses from the fan shroud.
  13. Remove the fan shroud.
  14. Loosen the four fluid coupling bolts for the engine fan.
  15. Remove the accessory drive belt.
  16. Remove the fan with fluid coupling.
  17. Remove the fan pulley.
  18. Disconnect the power steering oil pressure switch, remove the mounting bolts for the power steering pump and hang the pump securely using mechanic-s wire or the equivalent.
  19. Remove the alternator.
  20. Separate the A/C compressor as follows:
    1. Remove the bolt and separate the suction hose.
    2. Disconnect the A/C compressor electrical connector.
    3. Remove the mounting bolts and separate the A/C compressor from the drive belt tensioner.
  21. Disconnect the fuel supply and return hoses.
  22. Disconnect the heater hoses.
  23. Remove the upper intake manifold (air surge tank) as follows:
    1. Disconnect the 2 water by-pass hoses.
    2. Disconnect the fuel vapor feed hose.
    3. Disconnect the ventilation hose.
    4. Disconnect the 2 VSV connectors.
    5. Disconnect the throttle body w/ motor connector.
    6. Separate the three wire harness clamps and hose clamp.
    7. Remove the two bolts and throttle body bracket.
    8. Remove the bolt and oil baffle plate.
    9. Remove the four bolts and two surge tank stays.
    10. Remove upper intake manifold and gasket. 

      image
      Fig. Location of the upper intake manifold (air surge tank) mounting bolts-4.0L (1GR-FE) Engine
  24. Separate the engine wiring harness as follows:
    1. Remove the right side front door scuff plate.
    2. Remove the right side cowl side trim board.
    3. Remove the glove compartment door.
    4. Disconnect each connector for the Electronic Control Module (ECM), four wheel drive control ECU (if equipped) and instrument panel wire before pull out the engine wire into the engine room.
    5. Disconnect the front differential connector.
    6. Disconnect the ground cable from the cylinder block.
  25. Install two engine hangers to the block. 

    image
    Fig. Attach the engine chain hoist to the engine hangers-4.0L (1GR-FE) Engine
  26. Attach the engine chain hoist and hang the engine with the chain block.
  27. Remove the engine mounting bolts and nuts and separate the engine mounting brackets from the frame brackets.
  28. Carefully lift the engine out of the vehicle.
    NOTE
    Make sure the engine is clear of all wiring and hoses.
To install:
  1. Lower the engine into the engine compartment.
  2. Attach the engine mounting brackets to the frame brackets.
  3. Install the engine mounting brackets bolts through the frame brackets and tighten the nuts to 28 ft. lbs. (38 Nm).
  4. Remove the engine hangers from the block.
  5. Install the engine wiring harness as follows:
    1. Install the ground cable to the cylinder block and tighten to 9 ft. lbs. (13 Nm).
    2. Connect the front differential connector.
    3. Insert the engine wire to the vehicle room, and install the grommet.
    4. Connect each connector for the ECM, four wheel drive control ECU (if equipped with 4WD) and instrument panel wire.
    5. Install the glove compartment door.
    6. Install the right side cowl side trim board.
    7. Install the right side front door scuff plate.
  6. Install the upper intake manifold (air surge tank) as follows:
    1. Install a new gasket to the manifold.
    2. Install the manifold and tighten the mounting bolts and nuts to 21 ft. lbs. (28 Nm).
    3. Install the manifold supports and tighten the bolts to 15 ft. lbs. (21 Nm).
    4. Install the oil baffle plate and tighten the bolt to 80 inch lbs. (9 Nm).
    5. Install the throttle body bracket and tighten the bolts to 15 ft. lbs. (21 Nm).
    6. Install the 3 wire harness clamps and hose clamp.
    7. Connect the throttle body w/ motor connector.
    8. Connect the two VSV connectors.
    9. Connect the ventilation hose.
    10. Connect the fuel vapor feed hose.
    11. Connect the 2 water by-pass hoses.
  7. Connect the heater hoses.
  8. Connect the fuel supply and return hoses.
  9. Install the A/C compressor and tighten the mounting bolts to 18 ft. lbs. (25 Nm) and connect the electrical connector.
  10. Install the alternator.
  11. Install the power steering pump.
  12. Install the fan pulley.
  13. Install the fan with the fluid coupling, but do not tighten the bolts.
  14. Install the accessory drive belt.
  15. Fully tighten the fan mounting bolts to 15 ft. lbs. (21 Nm).
  16. Install the fan shroud and connect the oil cooler hoses.
  17. Install the radiator.
  18. Install the upper radiator support seal.
  19. Install the air intake assembly.
  20. Connect the ventilation hose.
  21. Install the hood.
  22. Install the battery.
  23. Install the transmission.
  24. Refill the engine cooling system to the correct level.
  25. Refill the engine oil to the correct level.
  26. Start the engine and check for leaks.
  27. Install the engine appearance cover.
  28. Recheck the engine oil and coolant levels.

These details will help.
Thanks.

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html


No comments:

Post a Comment