@

max

Friday

The tailgate not opening on Chrysler Grand Voyager?

Its a power lift gate/.


There are many other users too facing this same problem with tailgate.

There is a service bulletin that talks about this problem, and involves reprogramming the Power Lift Gate module. The Chrysler dealer can reprogram this for you. Now another thing I see is a failing Power latch in the lift gate. Have the module programmed, and if the problem still exists, then replace the latch. here is a copy of the bulletin for you. I hope this is helpful,

Chris

NUMBER: 23-035-00 Rev. B
GROUP: Body
DATE: Dec. 29, 2000


THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 23-035-00
REV. A, DATED OCT. 27, 2000, WHICH SHOULD BE REMOVED FROM
YOUR FILES. THIS IS A COMPLETE REVISION AND NO **ASTERISKS**
HAVE BEEN USED TO HIGHLIGHT CHANGES.
SUBJECT:
Power Mode Closes Lift Gate But Does Not Open The Lift Gate
NOTE: THIS BULLETIN SHOULD BE PERFORMED ON ALL IN STOCK VEHICLES
BUILT BEFORE NOVEMBER 13, 2000 (MDH1113XX).
OVERVIEW:
This bulletin involves flashing the Power Lift Gate (PLG) module and resetting
obstacle detection values. Adjusting the lift gate striker and/or installing lift
gate overslam bumper shims may also be required.
MODELS:
2001 (RS) Town & Country/Caravan/Voyager
2001 (RG) Chrysler Voyager (International Markets)
SYMPTOM/CONDITION:
The PLG functions in the power closing mode but not the opening mode. The lift gate
is not flush with the tail lights. Low seal load prevents the lift gate from "popping off"
and moving the lift gate latch out of the primary latching position.
DIAGNOSIS:
DIAGNOSIS 1:
Power operate the lift gate to open with the Remote Keyless Entry (RKE) Fob
or button in the overhead console. If the lift gate does not move out of the
primary latching position, perform Repair Procedure 1.
DIAGNOSIS 2:
Inspect the lift gate for flushness to the body above and below the tail lamps. If the lift gate is
underflush to the body above the tail lamp and underflush or flush below the tail lamp, go to
Procedure 2A. If the lift gate is flush or overflush to the body above and below the tail lamp,
go to Procedure 2B. If the lift gate is flush or underflush to the body above the tail lamps and
over flush below the tail lamp AND the difference is more than 5mm, go to Procedure 2C.
23-035-00 Rev. B -2-
PARTS REQUIRED:
Qty. Part No. Description
AR (6) 05020315AA Shims, Lift Gate Overslam Bumper
EQUIPMENT REQUIRED:
CH6000 Scan Tool, DRBIII® operating at CIS CD2073 or higher
CH7035 General Purpose Interface Bus Cable (GPIB)
CH700/7001 J1962 Cable
MDS2
NOTE: THE MDS2 AND DRB III® ARE REQUIRED TO PERFORM PART OF THIS
REPAIR. THE MDS2 SYSTEM MUST BE OPERATING WITH CIS CD2073 OR HIGHER.
REPAIR PROCEDURE:
PROCEDURE 1:
1. Log onto the MDS2 System.
2. Connect the MDS2 (Mopar Diagnostic System) and DRB III® (Scan Tool)
to the vehicle and switch the ignition to “ON”.
NOTE: AUTO CONNECTION WILL OCCUR ONCE THE DRB III®, MDS2 AND VEHICLE
ESTABLISH COMMUNICATION. THE "CANNOT READ VIN FROM DRB III®" MESSAGE
(ON THE MDS2) WILL BE REPLACED BY THE VEHICLE VIN. PRESS THE "OK"
BUTTON ON THE MDS2 TO REQUEST A MDS2 SESSION FOR THE VEHICLE VIN
INDICATED. PRESS THE "OK" BUTTON WHEN ASKED TO BEGIN SESSION.
3. Push the FLASH tab on the MDS2.
4. Select READ PART NUMBERS FROM VEHICLE and click SHOW
UPDATES on the MDS2.
NOTE: A MESSAGE MAY APPEAR (AFTER STEP 3 OR 4) THAT INDICATES NO
UPDATES ARE AVAILABLE. IF THIS OCCURS, MAKE SURE YOUR DIAGNOSTIC
EQUIPMENT IS OPERATING AT THE LATEST SOFTWARE LEVEL AS LISTED
EARLIER IN THIS BULLETIN. IF THE LATEST SOFTWARE IS INSTALLED, AND
NO UPDATES ARE AVAILABLE, ANOTHER VEHICLE CONDITION EXISTS
THAT WILL REQUIRE FURTHER INVESTIGATION.
5. Select the new software part number with the light pen and click
UPDATE CONTROLLER SOFTWARE.
6. The MDS2 and DRB III® will prompt for any operator action needed during
the remainder of the reprogramming process.
NOTE: NOTE: INSTRUCTIONS ON THE DRB III® SCREEN WILL ASK FOR THE
IGNITION KEY TO BE TURNED TO THE “LOCK” POSITION, THIS MUST BE
DONE WITHIN 15 SECONDS. SHORTLY AFTER THE IGNITION KEY IS PLACED
IN THE “LOCK” POSITION, REPROGRAMING WILL BEGIN. THE IGNITION KEY
MUST REMAIN IN THE “LOCK” POSITION UNTIL THE DRB III® SCREEN ASKS
FOR THE KEY TO BE TURNED TO THE “ON” POSITION.
-3- 23-035-00 Rev. B
7. Cycle the PLG open/close three times.
8. If the flash procedure fails to correct the lift gate failure to move out of the
primary latching position,

Go to DIAGNOSIS 2.
PROCEDURE 2A:

1. Add three lift gate bumper shims, p/n 05020315AA, behind the rubber
bumper on each side of the lift gate opening.
2. Add or subtract lift gate bumper shims as required to achieve a consistent fit side to side.
3. Power operate the PLG to open and then close with the RKE Fob or button
in the overhead console to verify proper operation.
4. Reset the PLG module obstacle detection values by cycling the PLG three
times or by connecting the DRBIII® and selecting Standalone/1998–2001
Diagnostics/Body/Power Lift Gate/Misc/Reset Module.
PROCEDURE 2B:
1. Adjust the lift gate striker forward (in car) in 2mm increments until "pop off" is achieved. Do
not let the lift gate become more then 3mm underflush to the body above the tail lamps.
2. Power operate the PLG to open and then close with the RKE Fob or button in the overhead
console. Perform Procedure A if the lift gate has moved to 3mm or more underflush to
the body above the tail lamps without the lift gate opening in the power mode.
3. Reset the PLG module obstacle detection values by cycling the PLG three
times or by connecting the DRBIII® and selecting Standalone/1998–2001
Diagnostics/Body/Power Lift Gate/Misc/Reset Module.
PROCEDURE 2C:
1. Move the striker rearward 2mm and remeasure flushness above and below the tail lamps.
Flushness should improve above the tail lamps with no change below the tail lamps.
2. Power operate the PLG to open and then close with the RKE Fob or
button in the overhead console.
3. Add three lift gate bumper shims, p/n 05020315AA, behind the rubber
bumper on each side of the lift gate opening.
4. Add or subtract lift gate bumper shims as required to achieve a consistent fit side
to side. The lift gate will remain overflush below the tail lamps.
5. Reset the PLG module obstacle detection values by cycling the PLG three
times or by connecting the DRBIII® and selecting Standalone/1998–2001
Diagnostics/Body/Power Lift Gate/Misc/Reset Module.

----------------


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How to Replace a Heater Control Valve

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-transmission-cooler.html

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How to Replace a Brake Hose

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-brake-hose.html

How to Replace a Transfer Case Rear Output Seal

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-transfer-case-rear.html

How to Replace a Seat Belt and Seatbelt Retractor

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-seat-belt-and-seatbelt.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-bleed-brakes-with-tool.html

How to Replace a Tail Light Bulb

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-tail-light-bulb.html

How to Check Automatic Transmission Fluid Level

http://schematicsdiagram.blogspot.com/2011/07/how-to-check-automatic-transmission.html

How to Change Automatic Transmission Fluid and Filter

http://schematicsdiagram.blogspot.com/2011/07/how-to-change-automatic-transmission.html

How to Replace Vacuum Hoses

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-vacuum-hoses.html

How to Replace an Air Intake Boot

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-air-intake-boot.html

How to Replace a Valve Cover Gasket

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-valve-cover-gasket.html

How to Replace a Water Pump

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-water-pump.html

How to Replace a Windshield Wiper Switch

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-windshield-wiper-switch.html

How to Replace Window Run Channel Seals

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-window-run-channel-seals.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-window-regulator.html

How to Balance a Tire and Wheel

http://schematicsdiagram.blogspot.com/2011/07/how-to-balance-tire-and-wheel.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-adjust-hood-release-latch.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-radiator-support.html

How to Replace a Rear Pinion Seal.

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-rear-pinion-seal.html

How to Replace Battery Cables

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-battery-cables.html

How to Replace a Proportioning Valve

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-proportioning-valve.html

How to Replace an Upper Radiator Hose

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-upper-radiator-hose.html

How to Replace a Lower Radiator Hose

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-lower-radiator-hose.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-timing-belt.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-oil-pressure-switch.html

How to Replace a Fender Liner or Splash Shield

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-fender-liner-or-splash.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-hood-insulator.html

How to Replace a Rear Differential.

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-rear-differential.html

How to Repair a Hood Hinge

http://schematicsdiagram.blogspot.com/2011/07/how-to-repair-hood-hinge.html

How to Replace a Brake Pedal Return Spring

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-brake-pedal-return.html

How to Replace a Door Shell.

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-door-shell.html

How to Replace a Transfer Case Front Output Seal

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-transfer-case-front.html

How to Replace a Hood Latch/Lock Assembly

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-hood-latchlock-assembly.html

How to Replace a Lift Gate Strut

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-lift-gate-strut.html

How to Replace Mud Flaps (Mud Guards)

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How to Check Differential Oil Leaks and Replace Oil.

http://schematicsdiagram.blogspot.com/2011/07/how-to-check-differential-oil-leaks-and.html

How to Replace a Mirror

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-mirror.html

How to Replace a Transfer Case Shift Linkage

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-transfer-case-shift.html

How to Replace a Transmission Mount

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-transmission-mount.html

How to Replace a U-Joint

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-u-joint.html

How to Replace a Washer Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-washer-tank.html

How to Replace an A/C Line or Hose

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-ac-line-or-hose.html

How to Replace a Heater and A/C Blower Motor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-heater-and-ac-blower.html

How to Replace an ABS Control Unit

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-abs-control-unit.html

How to Perform a Brake Adjustment

http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-brake-adjustment.html

How to Replace an Alternator Belt

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-alternator-belt.html

How to Replace an Emblem

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How to Replace an Exhaust Manifold Gasket

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-exhaust-manifold-gasket.html

How to Replace a Tail Pipe

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-pipe.html

How to Replace Shock Absorbers

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-shock-absorbers.html

How to Replace a Strut Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-strut-assembly.html

How to Replace a Driveshaft

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-driveshaft.html

How to Replace a Wheel Cylinder

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-cylinder.html

How to Replace a Hood

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood.html

How to Replace a Brake Disc (Rotor)

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-brake-disc-rotor.html

How to Replace a Metal License Plate Bracket

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-metal-license-plate.html

How to Replace a Power Steering Pump

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-pump.html

How to Perform a Basic Engine Tune-Up

http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up.html

How to Perform a Basic Engine Tune Up-Oil Change

http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up-oil.html

How to Perform a Basic Engine Tune Up-Spark Plug and Wire Change

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How to Replace a Distributor Cap and Rotor ?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor-cap-and.html

How to Repair a Valance

http://schematicsdiagram.blogspot.com/2011/08/how-to-repair-valance.html

How to Replace a Turn Signal Switch

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-switch.html

How to Replace a Plastic Bumper Cover

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-plastic-bumper-cover.html

How to Replace a Parking Brake Cable

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-cable.html

How to Replace Windshield Wiper Blade Refills

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-windshield-wiper-blade.html

How to Replace a Corner Light

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-corner-light.html

How to Replace a Bumper Bracket or Side Support

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-bracket-or-side.html

How to Replace a Washer Pump.

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-washer-pump.html

How to Replace a Grille

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille.html

How to Replace a Locking Hub

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-locking-hub.html

How to Replace a Fender

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender.html

How to Replace a Power Steering Hose

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-hose.html

How to Replace a Tailgate

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate.html

How to Replace a Soft Top

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-soft-top.html

How to Replace a Carburetor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-carburetor.html

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How to Replace a Bumper Trim

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-trim.html

How to Replace Trunk Strut

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-trunk-strut.html

How to Replace a Front End Cover

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-end-cover.html

How to Replace a Front Pipe

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-pipe.html

How to Replace an Antenna Mast

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-antenna-mast.html

How to Replace a Side Marker Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-side-marker-light.html

How to Install a Carpet on car?

http://schematicsdiagram.blogspot.com/2011/08/how-to-install-carpet-on-car.html

How to Replace a Spoiler

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-spoiler.html

How to Replace a Mirror Glass on car?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-mirror-glass-on-car.html

How to Replace a Step Bumper?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-step-bumper.html

How to Replace a Door Lock

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-lock.html

How to Replace a Throttle Body

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-body.html

How to Replace a Throttle Position Sensor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-position-sensor.html

How to Replace a Grille Insert

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille-insert.html

How to Replace a Fan Shroud Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud-assembly.html

How to Replace an Engine Splash Shield

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-engine-splash-shield.html

How to Replace a Turn Signal Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-light.html

How to Replace a Headlight Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-assembly.html

How to Replace a Park Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-park-light-assembly.html

How to Replace an Expansion Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-expansion-tank.html

How to Replace an Exhaust System

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-exhaust-system.html

How to Replace a Fender Trim

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender-trim.html

How to Replace a Headlight Door

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-door.html

How to Replace a Fan Shroud

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud.html

How to Replace a Harmonic Balancer

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-harmonic-balancer.html

How to Replace a Header Panel

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-header-panel.html

How to Replace a Fuel Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank.html

How to Replace a Fuel Tank Cap

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank-cap.html

How to Replace a Distributor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor.html

How to Replace an EGR Valve

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-egr-valve.html

How to Replace an Oxygen Sensor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-oxygen-sensor.html

How to Replace an Ignition Wire Set

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-ignition-wire-set.html

How to Replace a Tail Light

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light.html

How to Replace a Door Handle

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-handle_18.html

How to Replace a Hood Strut

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood-strut.html

How to Replace Tail Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light-assembly.html

How to Replace a Front Bumper

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-bumper.html

How to Replace a Fuel Pump Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-pump-assembly.html

How to Replace an Axle Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-axle-assembly.html

How to Replace a Tailgate Handle

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate-handle.html

How to Replace a Wheel Hub Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-hub-assembly.html

How to Replace a Control Arm

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-control-arm.html

How to Replace a Window Regulator with Motor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-window-regulator-with.html

How to Replace a Headlight

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight.html

How to Check the Brake Fluid Level

http://schematicsdiagram.blogspot.com/2011/08/how-to-check-brake-fluid-level.html

How to Replace a Parking Brake Switch

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-switch.html

How to Replace a Blower Motor Resistor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-blower-motor-resistor.html

How to replace frost plug on car?

http://howtobyme.blogspot.com/2011/08/how-to-replace-frost-plug-on-car.html

Horn stopped working?

http://howtobyme.blogspot.com/2011/08/horn-stopped-working.html

How to clean egr valve on Isuzu Amigo?

http://howtobyme.blogspot.com/2011/08/how-to-clean-egr-valve-on-isuzu-amigo.html

Cruise control stopped working?

http://howtobyme.blogspot.com/2011/08/cruise-control-stopped-working.html

Car is stuck in park and the shift will not move?

http://howtobyme.blogspot.com/2011/08/car-is-stuck-in-park-and-shift-will-not.html

How to change the outer door weather strip?

http://howtobyme.blogspot.com/2011/08/how-to-change-outer-door-weather-strip.html

Car slows down when it gets hotter?

http://howtobyme.blogspot.com/2011/08/car-slows-down-when-it-gets-hotter.html

Warning lights on and speedometer died?

http://howtobyme.blogspot.com/2011/08/warning-lights-on-and-speedometer-died.html

Car won't rev past 1900 rpms?

http://howtobyme.blogspot.com/2011/08/car-wont-rev-past-1900-rpms.html

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